You're signed out. Most of the time it’s located between carburetor and fuel tank. The generator won't start Possible causes for a Honda generator not starting are: An engine fault, e.g. Good Luck! Spark Plug for Honda GX160 Engine - NGK BPR6ES. GeneratorHero.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. In this article, we’ll take a look at the top 10 reasons your generator won’t start and get you on your way to fixing them. You can use a small knife or similar gear to thoroughly clean that area. If that works, you can simply charge up the electric starter battery via the 12-volt DC outlet on your generator once it’s running. <<< Back. There should be enough amount of gasoline within the tank. Now hold the spark plug’s body to engine crankcase. Without draining the gas, never store it for long periods. Check if the generator starts right after removing wire. If your engine does not start, the most … How to do. My inverter generator is login power and not supplying charge please help what can l do since it was serviced 3 months ago and now is playing up, sorry is losing power. View and Download Honda GX160 owner's manual online. My multimeter measures between 24 - 30 VAC from the socket on the 220V setting and I have eliminated the switches & wiring from being faulty. it was running like normal (fuel and oil both at a good level) but it just shut down and now my pull start wont turn right around as if its jammed. 76. If your generator is acting strange or won’t start, checking the oil should be one of the first things you do. On the other hand, if you had been running your generator recently and just turned it off briefly, the engine will still be warm. So, it won’t let the carburettor to have necessary amount of air. Dunlite Honda 10kVA AVR Petrol Generator, Elec Start, 2 Year Warranty. Before disconnecting the low oil sensor, ensure that your oil is topped off and your oil filters are not clogged. If you believe the spark plug is working properly then it might be low-oil sensor. There’s nothing more frustrating than pulling your generator out of the garage only to find that the engine doesn’t turn on like it’s supposed to. Do this if you want to avoid hard starts and clogs. To clean out the carburetor, close the fuel valve and then remove the bowl at the bottom of the carburetor. Check for the oil level. You have to make sure the OPEN operation is set to let fuel flow in proper channels. This website is mainly to talk about various power source tools. Now you need to open the carburetor drain at very bottom. Try reducing the load and start it up. OR, can I replace it with a portable generator. When you pull the starter rope, tabs extending from the pulley and cam should grab the hub on the engine, causing the engine to turn. How to Keep Your Generator Safe While Using It, Generator Sound Box and Other Ways to Reduce Generator Noise, 4. Fresh gas flows freely at the carb drain screw. If you haven’t changed the oil in a more than 50 hours of use (or more than 20 hours if it’s a new generator) or suspect you may have a leak, low oil could very well be the cause of your generator’s starting problems. no cables or load power on starter on but will nor turn over, no sound. Engine will not start: Possible cause: Fuse burnt out. First, make sure that the fuel valve is open and that if your generator has a vacuum relief valve above the gas tank, that gets opened too. The procedure is the same as for jump-starting another car’s battery: Attach the cables to your car and generator using the metal frame of your generator as the fourth connection point, turn on your car, and then try starting the generator. Get it as soon as Thu, Feb 25. we have had some cold weather recently??? It may seem obvious, but it’s worth checking whether your generator has gasoline in the fuel tank. $16.98. A service tech came out and tried to start it just recently…he said it was the “starter”…can someone tell me…if it is a brand new system…how long are starters suppose to last? Also for: Gx120, Gx200. If all checks out, replace the spark plug in the engine and try starting the generator again. Honda GX160 won't start Carburetor Repair. Page 1 HONDA TECH MANUAL GX160 HONDA ENGINE RULES GENERAL RACING RULES SPECIFICALLY FOR 160 HONDA CLASS ONLY Rusty Barnard, QMA Technical Director First Issued: November 19, 1999 Updated November 13,2011...; Page 2 All shipping is to Express Mail at the shipper’s Expense 4 For the purposes of this rule only, if a handler has multiple cars competing in the Honda class (GX120 or GX160… This way you’ll be able to find out if the valve is clogged and which part exactly is making a problem. have tried main starter switch and remote control. If the recoil starter assembly is defective, the engine won't start. When I tried turning it over it will just kick off a bit then go down.. The best place to start with troubleshooting your generator is with some of the most common causes of starting issues. Check the Fuel. There is a brass nozzle you might see in central stem known as the main jet. If the oil is low, check your RV owner’s manual to see what type of oil you should use in the generator. Make sure to clean it with a needle as well. Find Dealer. it has seized. Checked plug and installed new one and still nothing. My fireman sumec refuse to turn over (fuel and oil ) good levels.. Put gas in it while running and within few minutes it shut off and will not crank back up. Share. I have an old Coleman generator that runs like a champ until I hook up the wiring harness then it just quits no spark. There should be an exact gap in the electrode for your particular generator model. Have a brand new ryobi generator. No help. There might be some issue with the fuel line or valve. If you’re using propane to fuel your generator, make sure that the tank has enough gas and that all of the valves on the tank and tubing are opened. If these methods still don’t work, the problem likely isn’t a dead battery. You can simply use a pull starter and add juice back into the battery. Now you should be able to see if the fuel is running freely or not. You should clean the thing or replace if necessary. FDJ Pack of Starter Cup Pull Start Recoil Starter for Honda Gx120 Gx140 Gx160 Gx200 Generator Engine Motor Parts. Correction. Check your fuel lines and filters. my generator was working and i tried moving it over while running now it won’t start. The Honda GX160 is a single-cylinder multipurpose engine, so it doesn't have a timing belt, fuel filter, or any other wires other than the single spark plug wire and a ground. Never go for stale or old gasoline for the generator. Sometimes the air filter meets defect. You can simply avoid this situation by turning on your generator every once in a month. Have a look at the crankcase. There are different types of generator that use various positioning for this choke lever. Would not start. Save my name, email, and website in this browser for the next time I comment. Sometimes the spark plug might go through deposit and dirt buildup. It was run for about 5-6 hours for 1 time only. Before replacing the ignition coil, ensure that the spark plug is working properly. Shopping. Generators often come with spark plug wrench or you can simply buy one. Additionally, GeneratorHero.com participates in various other affiliate programs, and we sometimes get a commission through purchases made through our links. If the oil is low, check your manufacturer’s guidelines on what type of engine oil is suitable for your generator. Hi! It won't start. Was running turned it off to fuel and check oil now won’t start. Some may also refer it to start. Have a look at the crankcase. Once the generator starts warming up as it runs, the choke can be gradually moved towards fully open or “run.”. If playback doesn't begin shortly, try restarting your device. Do you know what the problem could be?. What Can You Run on a 5000 Watt Generator? If you don’t drain the carburetor before then probably it will get clogged by old gasoline. If you’re having a problem starting your Honda GX160 generator or your Honda GX160 generator won’t start, the following problem below causes that: Low fuel in the tank; Oil is too low; The carburetor is been clogged; A blockage in the Honda GX160 air filter; Spark plug is dirty, needs to be clean or replace Pulsar 6000w only a month old. Electrical Query is reader-supported. Is it feasible to junk my generator in my RV. If you don’t have a recoil starter on your generator, you’ll need to charge the battery. Turn off the fuel valve. 4.3 out of 5 stars. If you didn’t drain the carburetor before putting your generator away for a month or more of storage, this is likely the culprit for why you’re having starting issues now. Info. How Long Can You Run a Generator Continuously? If the stored gasoline is more than two months old, don’t use it. Let’s talk about some troubleshooting process below. i am currently unable to start my generator. Tried jumping battery. This will help to start it in no time. When you are going for startups, make sure the choke lever is set to close. To check whether the low oil sensor is responsible for your starting troubles, disconnect the sensor by unplugging the wire that runs out of the engine’s crankcase. The GX160's Precision Camshaft design offers precise valve timing and optimal valve overlap for better fuel efficiency. What Can You Run on a 3500 Watt Generator? Clean out any stale fuel you can see thoroughly. Added (1). It might sound obvious, but it has to be said. FREE Shipping on orders over $25 shipped by Amazon. FUEL EFFICIENT, HIGH OUTPUT OPERATION. Also, be sure to have a look at the gas tank. Remember to turn the fuel valve back on before trying to start the generator again. Because I am completely dumbfounded at this point. Should we start with gasoline for first time? GX160 engine pdf manual download. Look for the wire coming from crankcase and remove it. You can refer to the manual of your particular generator for a specific breakdown. We have an EM7000is inverter Honda generator. As soon as the engine ignites, you can put choke on OPEN/RUN/ON position. Honda GX160 Won't start - YouTube. If your generator has an electric starter in the form of either a push-button or a remote, the first thing you need to check is whether the battery for the starter is the problem. Ive replaced the switch and everything that I think could be the problem and still nothing. This wire connects the low oil sensor to engine. That is the most common issue. . I have a 5.5 power train portable generator and it’s been running real good for the last 3 days and all of a sudden we come home to crank it and now it doesn’t crank and it’s does a backfire do you know what could be the problem and also the flywheel is magnetized all the way around do you know anything that I could do for this. Never remove the low oil sensor to mask a problem with low oil. There are two things which are going to be present in any Honda Gx160 Electric Start Wiring Diagram. Before starting, make sure to go through the manual of your generator. My firman generator Model #P08004 is brand new (4 months old). The fuel valve or line is clogged. Most modern generators are equipped with a sensor that will automatically shut down your generator when oil levels are low to protect the engine. When I attempted to start the generator today, I relied upon memory and had the eco throttle in the ON position and even though I have a recoil starter I had my wife hold the on/off key in the START position. Recoil Pull Rewind Start Starter For HONDA GX120 GX160 GX168 GX200 Engines 4HP 5.5HP 6.5HP 28400-ZH8-013ZA 28400-ZH8-013YA 28400-ZE1-003ZF Generator Motor US$ 2.80 US$ 3.11 10% OFF My Honda GX160 generator will not put out an electrical current? You could also rain the gas and oil and refill if you keep having issues. $16. Copy link. Especially when you are going through an emergency situation, such as power loss for extreme weather. Honda Gx390 Diagram Page 1 Line 17qq Com. Honda gx200 wiring schematic gx390 electric start gx160 pressure washer motor clone diagram 99 yamaha big 76 chevy fuse generator for gx page 1 gxv390 springs starter 160 engine head engines owner s manual 1984 trx 250 kit gx340 line ev4010 gx660 troy bilt 13096 13 5hp hydrostatic ltx gx270 full rc box 11 hp 390 throttles stephill … An error occurred. It has only been ran one time for about 4 hours then gassed up getting ready for bed and it shut off. Follow me: Facebook, Twitter, ElectricalQuery is an Amazon Associate, I may earn from Qualifying Purchases. This item SE2700 2.7kVA / 2.2kW Open Frame Honda GX160 Generator Böhmer-AG Petrol Inverter Generator i2500W Stealth, 2.0 KW - UK Plugs Böhmer-AG Camo Petrol Inverter Generator W4500i, 1.9KW, Ultra Low Noise - UK Plugs I have checked and charged the spark plug. Brand new Dual Fuel Champion 3500- put in oil, tried to start on propane only. Place the wire of spark plug end near to engine’s body. Watch later. You should keep a bucket with you for these steps. if you have a 12 volt plugin on the side of the generator, use a couple of wires from a 12 volt source car battery ect. If playback doesn't begin shortly, try restarting your device. Remove the starter assembly and inspect it to determine if it is working properly. However, you can still fix it. nothing. The air filter is generally easy to access and inspect visually. The EU30i is available in two model variations. In the event, the generator still fails to start; you need to check the … Name: honda gx160 electric start wiring diagram – Honda Gx390 Electric Start Wiring Diagram Beautiful Honda Gx160 Wiring Starter Wiring Library • File Type: JPG; Source: slavuta-rda.com; Size: 18.95 KB; Dimension: 200 x 140 You should turn off everything including vacant extension cords. Now pull the starter once again and see ignition coil. That is an interesting one. While there are a few models that hold the choke lever on power control knob. Running your generator at low oil levels can severely damage the engine and pose a significant hazard. If you have stale gasoline in the tank, you’ll need to empty out the fuel tank and the carburetor, then refill with fresh gas. With a stuck cord, I would contact the manufacturer. Anyone have an idea or a thoughts on what could cause this? This might be a barrier for proper ignition. That’s frustrating. Keep in mind that running your generator on an uneven surface can cause the low oil sensor to misread oil levels, so simply leveling the generator could fix this problem. any ideas? The Honda GX160 T1 is a 163 cc (9.9 cu-in) single-cylinder inclined by 25° air-cooled 4-stroke internal combustion small gasoline engine with horizontal shaft manufactured by Honda Motor Company for general-purpose applications, such as commercial lawn and garden equipment, tillers and cultivators, generators, construction and industrial equipment, agricultural equipment and water pumps. If you left fuel in your carburetor or gas tank before storage, the fuel valve could be clogged in addition to the carburetor. You would need a technician for a deep checking. For some folks, a portable generator might be a rare tool to use. Honda GX160 Generator Problems. 98. You need to unplug the outlet hose. Sometimes the whole house generator won’t start when battery is dead. fuel is full. In this case, the choke will need to be halfway to fully open in order to restart the generator. If you can’t find recoil starter then use some other method. they are like an older alternator without a cuttout.and after a time of none use the electrical system releases its field contact and discharges the diodes. If it’s low then … Removed plug cleaned, replaced. If the air filter is clogged with dust and debris, your carburetor won’t receive enough air for combustion. Sounds healthy but that’s it. You can check the oil level using the dipstick on your generator, which may be located inside the crankcase. Replace fuse. I would reach out to Champion unfortunately. Honda GX160 5.5 HP Engine (Recoil Start) Honda GX160 5.5 HP Engine (Recoil Start) 6. Push starter again and turns over once. Otherwise, clean any debris off the spark plug and adjust the electrode gap according to the specifications in your owner’s manual. Both powered by advanced 4-Stroke engines, the EU30is is run by Honda’s GX200 engine, while the EU30iu is run by Honda’s GX160 engine. Check Others >>>. If it looks dirty or clogged, try replacing it and moving the choke back to the proper starting position. The first component is emblem that indicate electric element in the circuit. This might be a reason why the generator isn’t starting. Got a key start generator . This troubleshooting is basically a general overview of different styles of generators. Honda GX120; GX160; GX200 Engines. Shopping. oil is right on. If the generator starts after disconnecting this, the low oil sensor was very likely the culprit. Well, there is a checklist of things that you should try. Alternatively, you can use jumper cables to jump-start your generator battery using your car battery. What Can You Run on a 2000 watt Generator? ... it does not fit a Honda gx200 generator engine as the description says, the cup supplied is at least 12mm shorter than the original so does not fit! If you still find trouble starting the generator then go for expert help. The easiest way to troubleshoot this is to try starting with the auxiliary recoil starter if your generator has one. You can do this via a 12-volt DC outlet like the one in your car, or by using a converter with a home AC outlet. If you left fuel in your carburetor or gas tank before storage, the fuel … Be sure to use a kit to safely remove all of the bad fuel. The EU30is (Electric Start) and the EU30iu ‘Handy’ (Recoil Start). I would start there. The engine oil level is too low. What size are lawn mower spark plugs? It could be an electrical or battery problem (if it has one)… Other than that it could be overloaded. It’s Running Out of Oil or Gas. Watch later. Just making clicking sound and pull cord stuck too. Honda GX120 GX160 GX200 5.5hp 6.5hp Generator Type A Pull Start Starter Recoil I have replaced the cap with the correct type from genguru.com (245V / 18uf) and tried the drill trick etc with no luck. Read Owner's Manual. it starts fine runs for 5 mins then drops power, My generator is unable to start it shows failure to crank on screen. You should also check the in-line fuel filter. Copy link. There isn't enough fuel in the tank, the wrong type of fuel has been used and/or fuel has been left sitting in the tank for a long time without use. There are cables plugged into the generator. Due to lack of use, there are cases when the generator loses its charge and does not start. Check it on manual and makes sure the gap is right. Anyone else have any ideas? Sometimes we don’t bother about storing generator for a long time without using it. Eliminate the spark plug and cap. If the engine won’t even attempt to turn over during startup, the problem may lie with your spark plug. Simply pull the recoil starter. It may show you low levels even when it has enough oil. This item Dalom GX120 GX160 GX200 Recoil Starter Pull Start Assembly for Honda 4 HP 5.5 HP 6.5 HP Engine FDJ Replacement New Pull Recoil Starter Start Cup Assembly for Honda GX160 Generator Recoil Starter for Honda GX240 8HP GX270 9HP 28400-ZE2-W01ZA 28400-ZE2-W01ZB 28400-ZE2-W01ZN 8HP 9HP Rotary 26-10469 Generator EngineParts If your generator is trying to startup but the engine can’t seem to turn over, the problem may be too much or too little air mixing with your fuel during combustion. The closed position is often labeled as the “start” position on generator chokes for this reason. Common Scenarios When A Generator Won’t Start! It draws on decades of Honda engineering with its OHV design, delivering increased efficiency … Tap to unmute. Suggestions? Ideally, most automobile spark plugs use a thread size of about 14mm thread why those of lawn mower range between 10 to 12 mm. You should make sure that no electronic device is plugged in while starting up the generator. Info. Check the back of the owner’s manual for other trouble shooting tips. Share. If it does, then the low-oil sensor needs repairing. it’s been my passion to deal with power tools. If it’s running out of gas, then make sure to add fresh gasoline in it. How Long Can You Run A Generator Continuously, Honda EU3000i Portable Inverter Generator Review, Champion 76533 Dual Fuel Generator Review, Best Extension Cords for Generator | Top 5 Picks in 2021, HONDA EU3000i Review – Handi Inverter Generator, Champion 76533 Dual Fuel Generator Review 2021 – 3800 Watt, Best Generator Transfer Switch 2021 | Electrician Picks. I'm having the same trouble with my Honda GX160. Sometimes you have a generator that is full of fuel. Usually, the sensor will work if it is plugged in again after running the generator for a few minutes, although if this fails the sensor will need to be replaced – which can be a time-consuming task that involves taking apart your engine. For example, the WEN inverter series. Hard to say without knowing more details. Oil is just as important as having fuel for running your generator. If this does not work then you may need to tear-down in engine for an oil-sensor replacement. Make sure it is not blocked. A circuit is usually composed by numerous components. Position of this wire might not be the same in different generators. We really just want to use it with propane only. If you were already running the engine for a while before refueling then it might be warm enough. This might not be opened and so the problem is showing up. In that case, you can set the choke lever to Run or Open for starting. There are cases where you can try running the engine for a few time with unplugged wires and problems resolves. When you buy through links on our site, we may earn an affiliate commission. It is on the fuel valves’ intake side. Some cases will solve right after a simple troubleshooting process. If not, that’s a clear reason why your engine would fail to turn over. Add oil once the level is low. Maybe something has clogged the fuel valve? If you have confirmed that the spark plug is working properly, test the ignition coil with an ignition coil tester. Now selling at AU$5059.00 If you have an older generator, you may need to replace the starter. Obviously, this was unsuccessful. No matter which one you have, make sure to keep it closed. Although generators run on standard motor fuel, not all of them use the same kind. This line is in responsibility of controlling and following the fuel from tank to carburetor. Use it to remove the spark plug and check for any deposit. If that still doesn’t work, you can unplug the hose from the inlet side of the fuel valve to check whether gasoline is able to flow freely through your fuel line – make sure you have a bucket handy to collect any flowing fuel when you do this. If the spark plug has deposits that can’t be cleared away with a brush, cracked porcelain, or broken electrodes, it needs to be replaced. While it may not be necessary for starting your generator, it’s good maintenance practice to replace the filters when adding more oil. Tap to unmute. The low oil sensor is designed to keep your generator from starting when the oil is low – but if it malfunctions, it can keep your generator from starting no matter how much oil you have. Check for the oil level. If you see sparks between the boot and engine then this plug needs replacement. The choke controls the amount of air that’s flowing into the carburetor during startup. You can get a third-party battery charger. Its on a monitoring system to alert if anything goes wrong. What make/model on your RV and what size output does it produce? In order to check your spark plug, start by removing it from the engine with a spark plug socket. The other thing you will come across a … I’m the main author of Electricalquery.com. If you see a blue color strong spark then the coil is still good and usable. If the ignition coil is defective, the engine may not start. Keep in mind that using stale gasoline – typically any gasoline that’s older than two months – can be very damaging to your generator’s engine. I want to explore tackles and help people to pick the right model for their daily needs. This is the official service website for Honda, Power Products, Marine, General Purpose Engine & DC Power unit, GX160. If you can’t see any sparks yet, change the ignition coil. Its hooked up to the house and will start automatically, if power goes. For such cases, check the side of your generator and open up air filter. Generator turns over one time. I’m James. Hi…I hope someone can answer this question. Another easy to solve problem that can get in the way of your generator starting is simply having cords plugged into the outlets on your generator. a generator should be cranked and used a little about every three months. Now offered throughout Australia at just AU$5059.00 , this guarantees that you get the best quality tools at the lowest prices. If you meet one of such situations where your generator won’t start, then what is the solution? Old gasoline will form clogs in the carburetor, making it impossible for new fuel to get through. Use a brush and towels to clean out any fuel debris and use a sewing needle or safety pin to clean out the brass jet nozzle. WOOSTAR GX160 Recoil Pull Starter Replacement for Gx120 GX140 Gx160 Generator 4/5.5/6.5 HP Engine Lawn Mower. If you have already put it on OPEN but yet the fuel is not flowing correctly then there are things to do. Once the engine starts to warm up, make it open. battery full and on permanent trickle charge. SOURCE: 2004 Honda Civic Ex won't start. If adjusting the choke seemed to help, but didn’t solve the problem, your air filter may be to blame. Some generators will have it over the air filter directly above on its side. However, when you need to use it, finding out that the tool is not working could be quiet annoying. Spark is good, compression feels a bit lacking though, I haven't measured it. However, fuel might not be reaching the carburetor. Whenever starting the generator, you shouldn’t have anything plugged in – even extension cords that don’t have any appliances attached at the other end. There might be a vacuum relief valve on top of the tank. Have you also checked your spark plug? There should be a spongy air filter elements within. When starting a generator cold – that is, it hasn’t been running for at least the past few hours – the choke should be set all the way closed. Just like in a car, if your generator’s battery has run out the electric starter can’t work. If your choke lever is in run position you need to make sure to move it back to start position. Sometimes when you run the generator in an uneven surface, there might be problems with low oil sensor. Honda GX160 wont start.Have drained old fuel and thoroughly cleaned fuel system. 10 Common Reasons Your Generator Won’t Start. If it’s low then this might be the reason why your portable generator won’t start. The Dunlite Honda 10kVA AVR Petrol Generator, Elec Start, 2 Year Warranty is perfect for all trades including the DIY handyman. If your generator has an in-line filter between the fuel valve and the carburetor, it’s a good idea to pull that out and visually check it for clogs as well. However, if you see no or weak spark then you need to do a few more steps. Just had a new generator installed for the home last year around July. Thankfully, a non-starting generator is usually a minor setback rather than an indication of a more serious problem with the machine. You can double-check that the spark plug is working by holding it against the engine’s crankcase while pulling the recoil starter if your generator has one – a working spark plug will produce blue sparks.